Introduction to Additive Manufacturing: Part One

Additive manufacturing is a relatively recent manufacturing method which has become a key area of interest in multiple industrial sectors.
Deriving from CAD models the process can be used to create solid yet highly complex parts and pushes towards a tool-less manufacturing environment meaning improved quality and better efficiency in many cases. Continue reading

Semi-Solid Rheocasting of Alumina Alloys: Part One

Aluminum is well established at the front of the pack with regards to providing the technological answer to the increasing challenges of light weighting whilst maintaining integrity of the material for the desired applications.
Semi solid rheocasting is a development within the casting sector which enables improved quality in die casting without increasing cost. Continue reading

Fatigue, Fracture and Microstructure Relationships of an Aluminum Automobile Component

Aluminum alloys are progressively used in the automobile industry due to several advantages such as low specific weight, good formability, good corrosion resistance and a nice surface appearance. The standard production forming processes such as extrusion and forging, can give rise to large variations in the tensile, fatigue and fracture properties. In AlMgSi alloys (6061, 6062, 6060 and 6082), yield stress have been shown to have only a weak dependence on grain size. However, a large part of the variations in other properties can be traced back to differences in grain size.
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Multi Phase Twinning-Induced Plasticity (TWIP) Steel

The iron-manganese TWIP steels, which contain 17-20% of manganese, derive their exceptional properties from a specific strengthening mechanism: twinning. The steels are fully austenitic and nonmagnetic, with no phase transformation. The formation of mechanical twins during deformation generates high strain hardening, preventing necking and thus maintaining a very high strain capacity.

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Wrought Aluminum Alloys for General and Special Applications: Part One

The main groups of aluminum alloys which are the most often used in practice besides technically pure aluminum are AlMn, AlMg, AlMgMn, AlMgSi, AlZnMg, and AlZnMgCu alloys. These are wrought alloys which are shaped into products by rolling, extrusion, and forging. Each of the mentioned groups consists of numerous subgroups, depending on amounts of main and additional alloying elements, and they have tensile strength values varying in a wide range from 70 to 600 MPa.

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High Strengths Steels: TRIP Steels

TRIP-aided multiphase steels are a new generation of low-alloy steels that exhibit an enhanced combination of strength and ductility, thus satisfying the requirements of automotive industry for good formable high-strength steels.
After the thermal treatment of TRIP steels, a triple-phase microstructure is obtained, consisting of ferrite, bainite and retained austenite. TRIP steels are essentially composite materials with evolving volume fractions of the individual phases.

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