A critical step in any brazing process is the successful removal of oxide films before the process begins and the vacuum brazing process is no different.
In order to prepare the mating surfaces for brazing the ‘clean-up’ process needs to be initiated and this typically happens most effectively between 600 and 850°C. Continue reading
Metal matrix composites reinforced with ceramic particles can be interesting for a range of applications due to their strength performance at high temperatures and a relatively low thermal expansion potential.
Manufacturing of Cu-MgO composites critically requires that the raw materials have a very high level of purity (99.5-99.9%) to achieve the desired manufacturing results. Continue reading
Vacuum die casted materials have many applications in the automotive industry as well as a number of other commercial industrial sectors.
The main benefits of VDC as opposed to other more traditional methods of casting include a higher quality surface finish, improved mechanical properties and an overall better finished product stability. Continue reading
Nitrocarburizing is a surface hardening process which has several key advantages related to the efficiency in application and also in terms of producing a consistent and stable finished product.
The micro-hardness of surface treated materials using nitrocarburizing can have an increased surface hardness at a ratio of 1.3 to 1.5. Continue reading
Spark Plasma Sintering (SPS) is a sintering technique which is well matched to mechanically milled materials such as tool steels due to its low temperature and short cycle time.
Tool steels have been specifically manufactured to exhibit exceptionally high strain hardening, a characteristic which can be undone by high temperature sintering processes such as hot isostatic pressing. Continue reading
Investigations into the superplasticity possibilities of aluminums can lead to many potential gains in finding lighter yet capable materials in terms of strength performance.
This article covers the high-temperature deformation behavior of 5083 at different annealing temperatures and yields some interesting conclusions. Continue reading
It is known that superplasticity refers to the ability of a material to demonstrate under tensile tests very high uniform deformation more than several hundreds percents without visible necking. There are two basic requirements in order to achieve superplastic flow in a polycrystalline material. First, the material must have a very small and stable grain size less than 10 μm. Second, superplasticity is achieved only at relatively high temperatures above 0.5Tm (where Tm is the absolute melting temperature) because superplasticity is diffusion-controlled process. Continue reading
Although austenitic stainless steels are among the most commonly applied corrosion resistant steels challenges exist related to their relatively poor surface hardness and wear resistance.
Low temperature carburizing presents an effective solution to these challenges by increasing surface hardness through a carbon rich diffusion zone which does not compromise the corrosion resistance of the material. Continue reading
Using nitric acid as a leaching agent the direct nickel process can treat all types of nickel ore and produces a single flow sheet for a number of final saleable products.
As an atmospheric hydrometallurgical process the direct nickel process has an impressive recycle and return statistic meaning 95%+ of the nitric acid is re-used, therefore providing good environmental incentive. Continue reading